I have a Marlin 1889 in 38-40. On a one to 10, its probably a 7 or 7.5 The bore is an 8. A little rough with strong rifling.
Shooting .401 lrfn 180 gr bullets would print all over the target at 25 yards, Half of them missed completely. I also learned that my 89 does not like black powder. (Two rounds and it becomes a smooth bore.)
.403 bullets got me on the paper but still all over the place, so I slugged the barrel to find it .406 at the lands.
I invested in a Lee sizer kit and had them make me a die to size down to .405. ($29 directly from Lee)
I buy 195 gr Keith style bullets from Western Bullet Company ($10 per hundred) made from a Lee# 90330 .410 mold and size them down.
http://www.westernbullet.com/lee9195gr.html
With that bullet over 7.7 to 8 gr of Unique, (About 780 t0 850 fps) I get 1.5 inch 5 shot groups at 25 yards off a sand bag.
SAAMI for that round is 14,000 This load is under 13,000
(I bought some 175 gr .410 fp bb bullets that, once sized down, gave me 1 inch groups at closer to 900 fps, but with no crimping groove, I found that even after using a crimping die,the rounds in the tube can push into the brass on recoil. That could make excess pressure for an old gun.)
And I'm sure there are other members that can give you better safe hunting loads.
I also have an 89 in 44-40. It too has a slightly oversize bore.
So it may be wise to slug the barrel to find your rifle's bore before you decide which slug you want to use.
But once you iron out the kinks, you will love that round.
The problem using historical quotes in your signature is that there is no way to verify its authenticity.
-Abraham Lincoln
Pair of Colt 73 44-40 (1897)
Parker Bros 10 Gauge (1878)
Winchester 73 44-40 (1881)
Marlin 89 38-40 (1891) Marlin 89 44-40 (1891)
Win 92 38-40 (1892)
Win 92 Short Rifle 44-40 (1901)